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Wet Process Machinery

Integral Engineering manufactures machinery for Wet processing as well as Dry processing. For wet processing Integral Engineering produces the machinery from the fruit stage to Parchment stage.

Coffee Fruit Un ripe Stage Coffee Fruit Un ripe Stage
Ripe Fruit Stage Ripe Fruit Stage
Dry Cherry Dry Cherry
Dry parchment Dry parchment


In coffee plantation fruits plucked from the trees are collectively dumped into the fruit vat and from there starts the wet process... Initially Ripe fruits are pulped to remove the skin and washed to obtain wet parchment which is then dried under sunlight OR Drier which is the dry parchment. The fruits which are directly dried under sunlight are called as Dry Cherry. The schematic layout will be look alike the following with any one of the options indicated below:

wet plant machinery options

Pre cleaner

This pre cleaner is intended to remove the twigs, rubbles of small stones and muds from the cherry coming from fruit vat. The screen with various sizes of holes, smoothly removes all the debris and ensure clean input to next level.

Fine dust and leaves will be blown into the Dust collection system as the blower fan under the machinery is uplifting them to stratify and segregate the cherries from the contaminants.

Technical Specification

Model Capacity T/Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IWPC 4Tons of ripe cherry 2 + 5 900 1200 ~ 12

 

Green Bean Separator

Integral offers this machinery to remove the Green un ripe cherry from the bulk input of ripe cherry. As Green cherry is usually harder than Ripe cherry it is easily segregated by a screw type conveying mechanism.

Technical Specification

Model Capacity T/Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IGBS 4Tons of ripe cherry 5 350 475 2.5

 

Cherry Feeder and Stone catcher

This is used to feed uniformly the cherry and also to catch small stone and other debris if present in the next stages apart from the pre cleaning level. Usually this will be attached with Disc pulper as an integral part and will be a separate unit when supplied with Aagard Pre Grader system.

 

Disc pulper

MINI DISC COFFEE PULPER machinery to pulp the ripe cherry fruits

Integral Engineering offers different variants of pulper to process the cherry. We offer Drum pulper, Mini pulper and 1/2/3/4 Disc pulpers. These pulpers are used to remove the outer skin of the cherry and squeeze out the wet parchment.

Technical Specification

Model Ripe Cherry Input Capacity in Tons / Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IDP 4 Disc 3.5-4.0 5 750 950 3
IDP 3 Disc 2.5 -3.0 3 600 800 2.5
IDP 2 Disc 1.5 – 2.0 2 450 650 2.0
IDP 1 Disc 0.5 – 1.0 1.5 300 500 1.5

 

Wet Coffee Bean Pre grader with Disc Pulper & Re passer pulper

This Wet coffee bean pre grader segregates the parchment both by size and weight and thus ensures the grade of the parchment, which then flows to the Fermentation tank. The un pulped or half pulped beans are again passed through the auxiliary pulper / Re passer Pulper to process further.

Technical Specification

Model Ripe Cherry Input Capacity in Tons / Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IWPG 4 Disc 3.5-4.0 5+2 1200 1500 6
IWPG 3 Disc 2.5-3.0 3+2 1000 1300 5
IWPG 2 Disc 1.5 - 2.0 2+1 800 1100 4

 

Rotary Sieve

Integral offer an economic model to segregate the wet Parchment instead of Wet Coffee bean pre grader which segregates by size of the bean.

 

Mucilage remover / Washer

Integral manufactures both vertical and horizontal type mucilage remover. After Fermentation, This is used to wash the mucilage from the wet parchment efficiently without nibs and cuts.

Technical Specification

Model Ripe Cherry Input Capacity in Tons / Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IWR –V1 0.9 – 1.0 10 375 525 2.5
IWR – V2 1.8 – 2.0 15 650 800 3.5
IWR – H1 0.9 – 1.0 25 850 1150 4.0
IWR –H2 0.4- 0.5 7.5 550 750 2.0

 

Rotary / Flat Deck Hot air Drier

Integral builds both rotary batch type drier and Flat deck chain Drier. This is being used to dry the parchment effectively and quickly.

Technical Specification

Model Capacity T/Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
IHAD 2.0-3.0 5 2500 3000 29

 

Economic Pulpers for Farmers

INTEGRAL Engineering manufactures Hand operated Economic pulpers for small farmers who are having less than an acre of land. They can carry these small pulpers to the field and pulp the fruit there itself thereby reducing the weight of fruits carrying from field to drying yard.

Technical Specification

Model Capacity Kg/Hr Nett weight in Kg Gross weight in Kg Cubic Volume in m³
Baby 40 - 50 25 45 0.4
Drum 75 -100 20 40 0.35
Mini Disc 350-450 65 100 0.50
Single Disc 500-600 250 400 1.5

 

Trinity Pulping plant

Apart from the above regular machinery, We manufacture Trinity Pulping plant comprises of drum pulper / Rotary sieve and Mini Washer – A combo unit put together to satisfy the need of the small farmers.

Technical Specification

Model Ripe Cherry Input Capacity in Tons / Hr Power in HP Nett weight in Kg Gross weight in Kg Cubic Volume in m³
ITPP-1 0.6 – 0.8 10 600 800 4.75

 

For further details please contact us with your exact requirement and the capacity.