Bucket Elevator is suitable for transporting of Coffee in Dry Mill Plant where it performs elevating in between processing machineries. Integral Engineering Bucket Elevators are designed and built for gentle handling of materials with long life service and rugged duty. Elevators designed in such a way that their height's can either be increased (or) decreased at any stage according to requirements of changes in site conditions / according to other feeding point of the machinery. The basic height starts from 4.0 meters.
This dry de stoner removes the stone and Iron scrap if any from the input material . It works nicely such that removes even small stones and other impurities /shell, based on the vacuum created by the cyclone fan Lighter material collected at the airlock discharge and heavier material stones and iron material are collect at the discharge end of De stoner. Thus prevents the subsequent process machinery, getting damaged
|Capacity T/hr||2 to 4||4 to 5||5 to 6|
|Power in HP for motor and
|2 x 0.75
|2 x 0.75
|Gross weight Kg||450||650||1050|
|Nett Weight Kg||250||350||750|
|Shipping Volume in m³||2.75||4||6|
Integral Pre cleaner removes the twigs, unwanted material like strings, rope and muds from the bulk input material.
This separation is achieved by a series of screens, the first screen removing large size impurities like leaf, big stone, rope etc.. While the bottom screen removes fine particles of sand and dust. The middle screen separates the coffee and delivers it to the next processing machinery. In order to further improve the efficiency of cleaning an Air Sifter is used after the pre cleaning.
|Input green Coffee Capacity- Ton /hr for Double deck||1800 - 2000||4500 - 5000||1800 - 2000||4500 - 5000|
|Power in HP||0.75||2 x 0.75||0.75||2 x 0.75|
|Power required for Fan + Air lock||2.2 + 0.75||4 + 0.75||2.2 + 0.75||4 + 0.75|
|Gross weight in Kg||950||1150||1000||1200|
|Nett Weight in Kg||600||800||700||900|
|Shipping Volume in m³||6||9||8||11|
Integral Africa Coffee Hullers are capable of hulling Dry Cherry Coffee. The coffee fruits plucked from the tree are dried well under the sunlight and dried well to attain moisture content less than 11%
The hulling of dry cherry takes place due to the impact of cherry with the hulling blade and the friction between the hulling ribs and the cylinder. The ribs which are mounted on the feed end of hulling cylinder enables smooth feeding and at the outlet end triangle ribs lifts the coffee bean to discharge it effectively.
The husk from the processed coffee collected under the woven wire mesh will be sucked by the fan and thrown outside the coffee mill..
|1.||Input of dry cherry to process per hour in Kg||900 -1000||450 - 500||200 - 300||90 -100|
|2.||Hulling cylinder speed in RPM||400||450||550||250|
|3.||Horse Power of the machinery||20 to 30||15 to 20||5||1|
|4.||Husk blower Speed in RPM||1500||1500||1500||NA|
|5.||Gross Weight in Kg||950 - 1000||550 -600||300 -350||100 -125|
|6.||Nett Weight in Kg||850||500||275||65|
|7.||Shipping Volume in m³||3.5||2.2||1.7||1.5|
INTEGRAL Peeler polisher is used to peel the parchment skin and polishes the Green Coffee bean and similarly for other agricultural products too.
Peeler polish will provide best polish provided the moisture content should be less than 11%. With high moisture content machine will struck and with the lesser moisture content the coffee beans will get break.
|1.||Output of Green coffee kg/hr||1800 - 2000||800 - 1000||450 - 500||90 - 100|
|2.||Cone Speed in RPM||60||80||120||150|
|3.||Horse Power of the machinery||40||20||10||2.5|
|4.||Horse power of Blower||5||3||2||1|
|5.||Gross Weight in Kg||2200||1250||1050||450|
|6.||Nett Weight in Kg||1500||850||600||250|
|7.||Shipping Volume in m³||6||4.5||4||2.5|
Integral Pneumatic separators are used for fine separation of heavy beans from light beans. The coffee beans and other products are fed into the air current where separation is carried out by density differences and light matter is carried up and exit via the lights outlet.
This separate dust, shells, immature beans, stones and extraneous matter from dry coffee through suitable adjustments in operating speeds and air quantities..
|1.||Output of Green coffee kg/hr||800 - 1000||250 -300|
|2.||Horse Power of the machinery||3||1|
|3.||Gross Weight in Kg||900||250|
|4.||Nett Weight in Kg||500||150|
|5.||Shipping Volume in m³||3.6||0.8|
Integral grader is used to grade the Coffee bean according to the size defined by coffee board standards. Cylindrical grader consists of array of cylinders assembled with spiral inside and covered with perforated screen from small size to higher size in sequence. In coffee Grade A, Grade B and Grade C are segregated apart from PB (Pea berry) grade.
|Input green Coffee Capacity- Ton /hr for Double deck||1250 to 1500||800 to 1000||300 to 500||150 to 200|
|Power in HP||4||3||2||1|
|Gross weight in Kg||4000||2800||1900||1100|
|Nett Weight in Kg||3000||2000||1000||750|
|Shipping Volume in m³||30||15||10||9|
Based on the weight of the material this machinery will segregate the light , medium and heavy weight materials using fluidized bed of air.
Finally after the complete process of obtaining the coffee bean we offer Roaster and grinders from renowned manufacturer of ITALY roasting machine and Grinders.
Everyone prefers to drink a fresh coffee with Aroma and good taste lingering in their mouth for a while.
This Coffee Roaster is best suitable for domestic / small shop where usually less than 1Kg can be roasted and then coffee powder is made with the grinders.
For further details please contact us with your exact requirement